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Penicillium digitatum is responsible for green mold in citrus, leading to substantial postharvest losses. The development of active coatings represents a promising approach to mitigating fruit deterioration and extending shelf life. This study developed several formulations based on sodium alginate (SA) and carboxymethylcellulose (CMC), incorporating the biosurfactant monorhamnolipid (mono-RML) at concentrations determined by the minimum inhibitory concentration (MIC) against P. digitatum. Solutions containing SA (1.0% w/w), CMC (0.5% w/w), and glycerol (20% mglycerol/mpolymers) were prepared, with mono-RML added at three concentrations: 1× MIC (775 mg/L), 3× MIC (2325 mg/L), and 6× MIC (4650 mg/L). Each formulation (500 µL) was spread on sterile potato dextrose agar (PDA) plates. A sterile paper disk was placed at the center of each plate and inoculated with 10 µL of P. digitatum suspension (10⁵ CFU/mL). Colony diameter was measured after eight days of incubation at 25 °C in BOD. Antifungal activity was assessed using the mycelial growth inhibition assay (MGI%). Additional tests were conducted on ‘Pêra’ oranges to evaluate the effectiveness of the active coating in controlling postharvest fungal lesions. The treatments included: (i) oranges coated with the active polymeric solution (SA/CMC/mono-RML 6× MIC), (ii) application of a commercial fungicide (Graduate A+), and (iii) an uncoated control. Artificial lesions with approximately 6 mm in diameter were produced on the fruit epidermis using a scalpel. Treatments were applied, and after drying, 10 µL of P. digitatum spore suspension (10⁶ CFU/mL) was inoculated onto the lesions. Fruits were stored at 25 ± 1 °C and 80–95% relative humidity for seven days. The SA/CMC polymeric solution without mono-RML showed no inhibition in vitro. In contrast, coatings containing 1× MIC, 3× MIC, and 6× MIC reduced P. digitatum mycelial growth by 44.95%, 56.69%, and 67.07%, respectively, with statistically significant differences among treatments. The formulation with the highest MGI (6× MIC, 4650 mg/L) was selected for application to oranges. After seven days of storage, uncoated fruits exhibited disease symptoms in 100% of samples, while fruits treated with the active coating (6× MIC) or synthetic fungicide showed only 11% of infection. These findings indicate that the bioactive coating is highly effective in protecting wounded fruits, likely by forming a protective barrier at injury sites where the risk of postharvest infection is greatest.
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