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The present study investigates the ion-induced mixing of W–WC nanocomposite thin films under 100 keV Kr+ ion irradiation at three different fluences: 3 × 1015, 1 × 1016, and 3 × 1016 ions/cm2. The films were synthesized by co-sputtering of W and WC targets using the DC magnetron sputtering technique, followed by post-deposition annealing at 800 °C in Ar + H2 environment to promote structural stabilization and phase development. The annealed films were subsequently irradiated with 100 keV Kr+ to simulate radiation damage conditions relevant to extreme environments. The structural, compositional, and morphological evolution of pristine and irradiated samples was examined using glancing incidence X-ray diffraction (GIXRD), Rutherford backscattering spectrometry (RBS), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). GIXRD analysis indicates irradiation-induced structural modifications in the nanocomposite films and emergence of the WSi2 phase after irradiation. RBS results confirm the ion-induced mixing at the film-substrate interface causing the formation of WSi2. SEM observations reveal a pronounced morphological transformation characterized by the formation of rod-like surface structures at higher irradiation fluences. Overall, the study provides insight into the ion-irradiation-induced structural and morphological evolution of W–WC nanocomposite films, contributing to the understanding of their performance and stability in extreme radiation environments.
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