THE ORDER PICKING PROBLEM IN A SHOE MANUFACTURING COMPANY: A CONSTRAINT PROGRAMMING APPROACH

Vol 57, 2025 - 339744
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Abstract

This article aimed to study the real-world order-picking problem in a warehouse at a shoe manufacturing company. We observed essential characteristics of the environment, such as random storage locations for the same SKU and aisle-constrained travel distances, as variants of the problem under study. The objective was to minimize the total wave-picking distance. We defined the problem statement and proposed some methods for modeling and solving it, including constructive techniques, mathematical programming approaches such as mixed-integer linear programming, and two new constraint programming models. For the computational tests, we ran the methods on robust data from real-world instances given by the company's warehouse system and compared them with the company's actual approach. The results showed that the proposed constraint programming method with interval variables provided high-quality solutions with computational efficiency and was competitive with methods in the literature.

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Institutions
  • 1 Universidade Federal do Ceará
  • 2 University of Southern Denmark
  • 3 École de Technologie Supérieure
  • 4 Universidade de São Paulo
Track
  • L&T – Logistics and Transport
Keywords
Mixed shelving
Warehouse Logistics
Constraint Programming